EV High durability Charging Pile Cable

Characteristics: EV is a dedicated electric vehicle charging cable, meeting AC/DC charging requirements, featuring excellent weather resistance, flexibility, and safety performance, specifically designed for indoor and outdoor charging environments.

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Product Details
Product Parameters

Product Details

EV Cable Advantages
High-Voltage Safety Insulation Design: Utilizes cross-linked polyethylene (XLPE) insulation combined with semiconductor shielding layers, withstanding DC voltages over 1000V to ensure charging safety.
Dynamic Bending Durability: Features specially stranded conductors and elastomeric sheathing, passing millions of bending tests to accommodate frequent plug-and-unplug usage scenarios at vehicle charging interfaces.
Wide Temperature Range Environmental Adaptation: Operating temperature range from -40°C to 125°C, with sheathing resistant to oil, UV radiation, and ozone, meeting the deployment requirements for all-weather outdoor charging stations.
Efficient Charging Transmission: Low-impedance conductor design and optimized shielding structure support high-current fast charging, reducing energy loss and heat generation during the charging process.

Product Selling Points
Dedicated Cable for Electric Vehicle Charging: Provides safe and reliable power connections for all-scenario charging infrastructure, including DC fast charging stations, home charging stations, and battery swap stations.
Safety and Durability Technology Benchmark: Features comprehensive safety characteristics such as flame retardancy, aging resistance, and crush resistance.
Intelligent Charging Compatibility Design: Optionally integrates signal control cores, supports charging communication protocols (e.g., CCS/CHAdeMO/GB/T), enabling intelligent identification and control.
Full Lifecycle Cost-Effectiveness: Sheathing designed for environmental aging resistance extends outdoor service life, reducing the operational and maintenance costs of charging infrastructure.

Application Range: Public charging stations, home charging piles, commercial parking lots, electric vehicle service centers, highway service area charging facilities.
Special Notes: Meets Type1/Type2/GB/T AC charging interfaces; supports DC fast charging; excellent low-temperature resistance (-40℃); optional shielding structure for electromagnetic interference resistance; IP67/IP68 protection rating adapts to outdoor harsh environments; color coding complies with international standards.

Product Parameters

Conductor	Stranded tinned or oxygen-free copper conductor, fine stranding
Cross-Section Range	2.5 mm² ~ 95 mm² (main power lines), 0.5 mm² ~ 2.5 mm² (signal/control lines)
Number of Cores	3-core+2-core (L1/L2/L3+N+PE) or 5-core (L1/L2/L3+N+PE) or 7-core (with 2 signal cores)
Rated Voltage	450/750V (AC), 1000V (DC)
Test Voltage	3.5kV (AC), 6kV (DC), AC 1 minute
Insulation Material	Cross-linked Polyethene (XLPE) or Ethylene Propylene Rubber (EPR)
Insulation Thickness	0.7 mm ~ 1.8 mm (depending on cross-section)
Sheath Material	Polyvinyl Chloride (PVC), Thermoplastic Elastomer (TPE) or Chlorinated Polyethene (CPE)
Sheath Thickness	1.2 mm ~ 2.5 mm
Temperature Range	-40℃ ~ +90℃ (fixed installation), -25℃ ~ +90℃ (flexible installation)
Minimum Bending Radius	Fixed installation ≥6× cable outer diameter, Flexible installation ≥8× cable outer diameter
Insulation Resistance	≥ 10 MΩ·km (20℃)
Voltage Endurance	No breakdown under long-term working voltage
Flame Performance	Complies with IEC 60332-1 flame retardant requirements
Oil Resistance	Passes ISO 1817 oil immersion test
Abrasion Resistance	Passes 10,000 reciprocating abrasion test
Tensile Strength	≥ 10 N/mm²
Bending Life	≥ 30,000 cycles (flexible installation)
Weather Resistance	UV-resistant, suitable for outdoor use
Ozone Resistance	Passes IEC 60811-2-1 ozone test
Flexibility Grade	Medium flexible (power lines), High flexible (signal lines)
Colour Code	Brown (L1), Black (L2), Grey (L3), Blue (N), Yellow-green (PE)
Shielding Structure	Optional copper braid or aluminium-polyester composite tape shield
Charging Standard	Complies with IEC 62196, GB/T 18487
Protection Rating	Sheath IP67/IP68 optional
Crush Resistance	Passes the 1000 crush cycles test
Low Temperature Flexibility	No cracking when bent at -40℃

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Anhui Zhishang Cable Technology Co., Ltd. is an enterprise integrating the R&D, production, and sales of wires and cables. Dedicated to developing high-quality wire and cable products, the company provides customers with stable and reliable integrated cable solutions across a variety of industries, including industrial automation, weak current engineering, intelligent manufacturing, appliance equipment, and power engineering. EV High durability Charging Pile Cable Suppliers in China. All products are customized in accordance with national standards or customer requirements, with full-core, full-length, and pure copper specifications. For standard cable models, we offer a warranty period of up to 3 years, and each product is delivered with a corresponding test report. Wholesale EV High durability Charging Pile Cable. Through continuous investment in innovation and technological advantages, the company has successfully introduced its products into global markets, securing significant market shares in the United States, Canada, Australia, Japan, and parts of Eurasia.

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